Waukee Endothermic Generator Control System

ACCUBLENDOR^TM - NEW

AccuBlendor™ is a new endothermic generator control system that provides a cost-effective solution for gas mixing requirements. The turnkey system features integrated temperature, dew point and turn down control.
The AccuBlendor™ delivers atmosphere gas only as needed, which helps to reduce gas waste and to lower operating costs. It automatically measures the actual blend of gases and performs mixing in real-time, providing only as much endothermic gas as is required by furnace demand.

• Saves money by producing only as much gas as needed to satisfy demand. Eliminates gas waste.

• Self-contained skid mounted configuration includes compressor, flow meters, and ratio control system for easy connection to generator.

• Precise dew point and temperature control

• Variable speed control extends compressor life and eliminates the need for blower and high inlet gas pressures. Electronic ratio control eliminates the need for a carburetor.

• Ideal for customers who need to control and data log flow rates, dew point or CO/CO2, alarms, and temperature for compliance to internal ISO specifications or NADCAP, AMS2750D, or CQI 9

ELECTRONIC RATIO CONTROL SYSTEM

• Replaces traditional carburetor eliminating problems associated with unstable pressures especially at high turn down settings.

• Electronic and mechanical indication of critical flows, fully compliant with all safety regulations, assure a constant mixture and flow and consistent gas chemistry.

• Dew point or CO/CO2 trim control accomplished by slight adjustments of the ratio. No need for external bypass plumbing.

• No need to establish basic ratio manually. Simply enter the base ratio set point.
   

ELECTRONIC VARIABLE SPEED COMPRESSOR

• Capacities up to 10000 cfh

• Turn down flow is accomplished by electronic measurement of generator output, and variable speed control the gas mixing pump

• Field proven, easy to maintain Waukee gas compressor provides years of service and easy field rebuilds (note mixing pump replacement may not be required)

• Variable speed feature extends compressor life

• Low maintenance inlet filter, inexpensive and easy to change

• Lubricated vanes

• Easy to install replacement vane kits for like-new performance
   

ELECTRONIC CONTROL PACKAGE

• Control of generator temperature, Dew Point, and Turn Down

• System may be connected to a traditional oxygen probe, Infrared gas analyzer (CO, CO/CO2) or to a UPC Sentinel™ sensor package

• Multi-zone temperature control available for modular style generators

• Easy to understand text alarms

• Trending of all process variables

• Local data logging

• USB memory stick interface to retrieve data or compatible with most Scada packages for online continuous monitoring

• Generator High Limit and electrical circuit protection

• Variable frequency drive for mixing pump motor including AC line reactors for protection from transients and harmonics

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